Dynastart Brush Replacement
Symptoms:
- A fully charged battery is unable to turn the dynastarter.
- The charging light (red on speedometer) is always lit when riding the scooter.
Tools Required:
- 5mm allen wrench.
- Slotted screw driver.
- Dynastart removal tool.
- Tools to remove engine.
- Assortment of metric wrenches.
- Gasket sealant.
Repair:
Disassembly:
Remove rear body panel.
Disconnect cables (brake, clutch, gears).
Disconnect points wire to coil.
Remove engine.
Remove flywheel cover.
Remove engine.
Remove engine.
Remove engine.
Assembly:
Install brushes. Test installation via UK tests. Test for friction.
Install flywheel. Install spring assembly.
Install flywheel cover. Goop up stud with sealant.
Install engine.
Install body.
Note: This page is not yet complete. Supporting photos will be added and the text will be completed very soon.